Suzuki GSR600 2010 Service Manual

Suzuki GSR600 2010Suzuki GSR600 2010

Service Manual for Suzuki GSR600 2010 motorcycles. Service Manual Suzuki, a great reference for the repair and maintenance.

Service Manual, fix motorcycle yourself with a repair manual.

Content Suzuki GSR600 2010 Service Manual

General information
Warning/caution/note
General precautions
Serial number location
Fuel, oil and engine coolant recommendation fuel
Engine oil
Brake fluid
Front fork oil
Engine coolant
Water for mixing
Anti-freeze/engine coolant
Liquid amount of water/engine coolant
Break-in procedures
Cylinder identification
Information labels
Specifications

Periodic maintenance
Periodic maintenance schedule
Periodic maintenance chart
Lubricationpoints
Maintenance and tune-up procedures
Air cleaner
Spark plug
Valve clearance
Engine oil and oil filter
Fuel line
Engine idle speed
Pair (air supply) system
Throttle cable play
Clutch
Cooling system
Drive chain
Brake
Tires
Steering
Front fork
Rear suspension
Exhaust pipe bolt and nut
Chassis bolts and nuts
Compression pressure check
Compression test procedure
Oil pressure check
Sds check

Engine
Engine components removable with engine in place
Engine removal and installation
Engineremoval
Engine installation
Engine disassembly
Engine components inspection
and service
Cylinder head cover
Cmp sensor
Pair reed valve
Pcv hose
Camshaft
Cam chain tension adjuster
Cam chain tensioner
Cam chain guide
Cylinder head and valve
Clutch
Oil pump
Starter clutch
Genera tor
Water pump
Gearshift system
Oil pressure regulator
Oil strainer
Transmission
Cylinder
Piston and piston ring
Crankcase
Crankshaft and conrod
Crankshaft journal bearing
Crankshaft thrust bearing
Engine reassembly

Fi system diagnosis
Precautions in servicing
Electrical parts
Fuse
Ecm/various sensors
Electrical circuit inspection procedure
Using the multi-circuit tester
Fi system technical features
Injection time (injection volume)
Compensation of injection time (volume)
Injection stop control
Fi system parts location
Fi system wiring diagram
Ecm terminal
Self-diagnosis function
User mode
Dealer mode
Tps adjustment
Fail-safe function
Fi system troubleshooting
Customer complaint analysis
Visual inspection
Self-diagnostic procedures
Self-diagnosis reset procedure
Use of sds diagnostic procedures
Use of sds diagnosis reset procedure
Show data when trouble
(displaing data at the time of dtc)
Malfunction code and defective condition
“c11” (p0340) cmp sensor circuit malfunction
“c12” (p0335) ckp sensor circuit malfunction
“c13” (p0105-h/l) iap sensor circuit malfunction
“c14” (p0120-h/l) tp sensor circuit malfunction
“c15” (p0115-h/l) ect sensor circuit malfunction
“c21” (p0110-h/l) iat sensor circuit malfunction
“c22” (p1450-h/l) ap sensor circuit malfunction
“c23” (p1651-h/l) to sensor circuit malfunction
“c24” (p0351), “c25” (p0352), “c26” (p0353) or “c27” (p0354) ignition system malfunction
“c28” (p1655) stv actuator circuit malfunction
“c29” (p1654-h/l) stp sensor circuit malfunction

Fuel system and throttle body
Fuel delivery system
Fuel system
Fuel tank lift-up
Fuel tank removal
Fuel tank installation
Fuelpressureinspection
Fuel pump inspection
Fuel discharge amount inspection
Fuel pump relay inspection
Fuel pump and fuel filter removal
Fuel mesh filter inspection and cleaning
Fuel pump and fuel mesh filter installation
Throttle body
Construction
Air cleaner box removal
Throttle body removal
Throttle body disassembly
Throttle body cleaning
Inspection
Throttle body reassembly
Throttle body installation
Air cleaner box installation
Stp sensor adjustment
Fuel injector removal
Fuel injector inspection
Fuel injector installation
Fast idle
Fast idle adjustment
Throttle valve synchronization
Throttle position sensor (tps) setting

Exhaust system
Precautions for exhaust system
Exhaust system components
Exhaust pipe and muffler
Inspection
Removal
Installation

Cooling and lubrication system
Engine coolant
Cooling circuit
Coolingcircuitinspection
Radiator and water hoses
Radiatorremoval
Radiator cap inspection
Radiator inspection and cleaning
Radiator installation
Water hose inspection
Coolingfan
Removal
Inspection
Installation
Cooling fan relay inspection
Ect sensor
Removal
Inspection
Installation
Thermostat
Removal
Inspection
Installation

Water pump
Removal and disassembly
Inspection
Reassembly and installation
Lubrication system
Oil cooler
Oil pressure
Oil filter
Oil pressure regulator
Oil strainer
Oil jet
Oil pump
Oil pressure switch
Engine lubrication system chart
Engine lubrication system

Chassis
Exterior parts
Removal
Installation
Frontwheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Front fork
Construction
Removal and disassembly
Inspection
Reassembly and remounting
Suspension setting
Steering
Construction
Removal
Inspection and disassembly
Reassembly
Installation
Steering tension adjustment
Handlebars
Construction
Removal
Installation
Rear wheel
Construction
Removal
Inspection and disassembly
Reassembly and installation
Rear shock absorber
Construction
Removal
Inspection
Rear shock absorber disposal
Remounting
Suspension setting
Rear suspension
Construction
Removal
Inspection and disassembly
Reassembly
Installation
Final inspection and adjustment
Front brake
Construction
Brake p ad replacement
Brake fluid replacement
Caliper removal
Caliper disassembly
Caliper inspection
Caliper reassembly
Caliper installation
Brake disc inspection
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Rear brake
Construction
Brake p ad replacement
Brake fluid replacement
Caliper removal and disassembly
Caliper inspection
Caliper reassembly
Master cylinder removal and disassembly
Master cylinder inspection
Master cylinder reassembly and installation
Tire and wheel
Tire removal
Valve inspection
Tire installation
Drive chain
Drive chain cutting
Drive chain connecting

Electrical system
Contents
Cautions in servicing
Connector
Coupler
Clamp
Fuse
Semi-conductor equipped part
Battery
Connecting the battery
Wiring procedure
Using the multi-circuit tester
Location of electrical components
Charging system
Troubleshooting
Inspection
Starter system and side-stand/
ignition interlock system
Troubleshooting
Starter motor removal
Starter motor disassembly
Starter motor inspection
Starter motor reassembly
Starter motor installation
Starter relay inspection
Side stand/ignition interlock
System parts inspection
Ignition system
Immobilizer
Troubleshooting
Inspection
Combination meter
Description
Removal and disassembly
Inspection
Lamps
Headlight, brake light/taillight,
license plate light and turn signal light
Relays
Turn signal/side-stand relay
Starter relay
Fuel pump relay
Cooling fan relay
Ignition switch removal
Ignition switch installation
Switches inspection
Battery
Specifications
Initial charging
Servicing
Recharging operation

Servicing information
Troubleshooting
Fi system malfunction code and defective condition engine
Radiator (cooling system)
Chassis
Brakes
Electrical
Battery
Wiring harness, cable and hose routing
Wiring harness routing
Cable routing
Throttle body hose routing
Fuel tank drain hose routing
Cooling system hose routing
Front brake hose routing
Rear brake hose routing
Fuel tank installation
Frame cover installation
Seat lock cable installation
Rear fender installtation
Rear fender heat shield installation
Side-stand installation
Brake pedal installation
Pillion rider footrest balancer installation
Regulator/rectifier installation
Rear combination light installation
Special tools
Tightening torque
Engine
Fi system and intake air system
Cooling system
Chassis
Tightening torque chart
Service data

Emission control information
Emission control systems
Fuel injection system
Crankcase emission control system
Exhaust emission control system (pair system)
Noise emission control system
Pair (air supply) system and emission control system
Inspection
Pair hoses
Pair reed valve
Pcv hose
Pair control solenoid valve
Pair (air supply) system hose routing
Heated oxigen sensor (ho2s) inspection